Anode Manufacturing
Manufacturing Process
Anode manufacturing is a critical process in the production of various electronic devices. It involves the creation of high-quality anodes that are essential for optimal device performance. The manufacturing process includes several steps such as material selection, electrode preparation, and electrodeposition.
Quality control plays a vital role in ensuring that the anodes meet the required specifications and standards. This involves conducting thorough inspections, testing the electrical and mechanical properties, and verifying the chemical composition. The aim is to identify any defects or inconsistencies early on and rectify them to ensure the production of reliable and efficient anodes. Effective quality control measures not only enhance the overall product quality but also contribute to the longevity and performance of the electronic devices.
Quality control
Natural Gas Fired Furnaces
Production Capacity -- 20 MT Per Day
Actual Output - 5MT to 20MT Per Day depending on size and type of anode
Various type of finish products
Structural anodes & Bracelet anodes
Inspection & Testing of Sacrificial Anode
Quality control
Inspection and Testing
Documentation
Incoming Aluminium Ingot Inspection
Aluminium ingot - Chemical composition check every 50MT against mill certificate
Purchase specification:
Chemical Analysis
Analyze every melt /batch /heat
Electrochemical Potential Test & Current Capacity Test Equipment
Electrochemical Potential Test & Current Capacity
Anode Dimensional Measurement
EC Samples : before and after testing
Weighing Scale for EC Samples
Measurement of anode length, width and height
Weight Measurement
Anode weight measurement. All bracelet anodes are individually weighed
Dimensional Measurement
Dimensional measurement of anode length, thickness and tab distance
Coating Thickness Measurement
Coating thickness measurement at 5 points or agreed locations
Mould And Anode ID Inspection
Internal anode diameter measurement.
Mould OD Check
Destructive Testing
Destructive tested anode
Fit Up Test
Drum Fit test
